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Mold Processing Service

Kaierwo specializes in manufacturing plastic mold components for industrial and packaging applications. According to the customer's needs, we will discuss the required raw materials, the required masterbatch, the required mold size, the required molding machine size, cycle time estimation, production time calculation, we also provide customers with parts design services, mold engineering services, mass production arrangements, post-assembly services or post-processing services.

How to choose a suitable mold material

How do we work ?

Mold processing needs to go through a number of different processes, in each process to complete according to the requirements, in order to make the processed mold has higher quality, can better meet the needs of customers

  • 01

    Parts Design Checking

    Usually, customer will send us 2D& 3D models about parts design.

    2D with .pdf  or .dwg format and 3D with .igs or .stp format.

  • 02

    Prepare Material

    Mold is now widely used, it has been applied to all walks of life, when the mold is used in different places, the materials needed to use are different, so when people process the mold, they need to choose the materials suitable for the mold according to the characteristics of the product to be processed. When different molds are processed, The choice of materials is very important, only by choosing suitable materials, can we make the mold

  • 03

    Rough Processing

    The plane and side of the mold are preliminarily processed. When roughing the mold, the materials required are generally different, and the selected version is different.

  • 04

    Fine Processing

    After rough processing, the next need to carry out fine processing, fine processing, generally use the grinder to carry out, in the process of processing need to use plywood or some other processing methods, to constantly grind the mold, fine processing process is very high, generally need to polish the plane into a right Angle.

  • 05

    Draw Lines

    The polished mold is put on the workbench, the height and size of the sliding line are marked according to the drawing in the mold processing process flow chart, and then the mold plate has been drawn and drilled, so as to complete the whole processing process of the mold.

  • 06

    Heat Treatment

    ln the heat treatment process, thetemplate should be processed, thetemplate is constantly quenched, andthe template is constantly grindingduring the quenching process, so thatthe mold can be more easily polishedinto a right Angle, and it is convenientto process the cutting line.

  • 07

    Assembly Of Mold

    In the process of mold processing, we should seriously consider each accessory, so that each supporting can be assembled, using different assembly methods, generally can assemble more molds

  • 08

    Mold Testing

    After the assembly of the mold, it is also necessary to debug the mold, and then see whether the assembled mold can meet people's use needs. After the test is qualified, it can be put into use.

Why choose Kaierwo for Mold Processing?

Why choose Kaierwo for Mold Processing?

Each mold and molding projects case, we will see client specifications to serve the needs of a wide variety of industries. Our injection mold technology have D&B D-U-N-S compliant working system and meets high industry standards. We can mold any plastic, metal and rubber projects for customers. We have advanced machinery equipment to provide small to larger mold projects and also manufacture thermoplastic, engineering plastics, silicone rubber and metal parts.


When making mold project, per customer’s requirement for mold steel material, we choose the suitable mold steel grade for our customers.We have high quality German and Japan imports mold steel material to proceed our mold project making. Then, the gating way will be discussed, the mold surface will be discussed,the mold cooling channel design will be checked, the operation style will be discussed, the molding machine size will be determined and the mold mechanism in actual production movement will all be checked as well.Only after our mold engineers discussing with our customers for the mold engineering in detail, we will proceed   with our mold making job.

Production and manufacturing

Functional prototypes and end-use parts

Parts with cylindrical features

Parts with axial and radial holes, flats, grooves, and slots

Production and manufacturing

FAQ

We attach great importance to customers' needs for product quality and rapid production.

We always insist that meeting customers' needs is to realize our value!

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